Njengamanje, umshini wokumaka we-laser ungamaka kuzo zonke izinto ezisembonini yezimoto, futhi ungathola amakhodi wokumaka wekhwalithi ephezulu nokunye okuqukethwe okuningi, ukuze ukwazi ukulandelela lapho kusetshenziswa ingxenye ngayinye.Iphethini ephawuliwe inebhakhodi, Ikhodi ye-QR noma i-matrix yedatha.
Futhi i-laser welding ivame ukusetshenziswa ezikhundleni ezibalulekile zokushisela umzimba kanye nezingxenye ezinezidingo ezikhethekile zenqubo.Isibonelo, isetshenziselwa ukushisela uphahla kanye namapaneli aseceleni ukuxazulula izinkinga zamandla we-welding, ukusebenza kahle, ukubukeka nokubeka uphawu.;Isetshenziselwa ukushisela ikhava yangemuva ukuxazulula inkinga yokugqagqana kwe-engeli yesokudla;esetshenziselwa ukushisela i-laser ofanelana neminyango yeminyango ingathuthukisa ngempumelelo ikhwalithi yokushisela nokusebenza kahle.Izindlela zokushisela i-laser zivame ukusetshenziselwa ukushisela izingxenye ezihlukene zomzimba.
Umshini Wokumaka we-Laser Wezimoto
Ukubaluleka kwelaser embonini yezimoto kuya ngokuya kugqama, futhi kuya ngokuya kuba nomthelela empilweni yethu yansuku zonke.
Amamaki acacile futhi angaguquguquki kufanele aqinisekiswe embonini yezimoto ngokulandeleka okungaguquki ngezinhloso zokuphepha.Amasistimu wokumaka nge-laser ayithuluzi elikahle lokumaka amagama nezinombolo afundekayo, amabhakhodi namakhodi wedatha-matrix cishe kuzo zonke izinto ezisetshenziswa ekwenziweni kwezimoto.
Izindlela zendabuko zokumaka izingxenye zezimoto zifaka: ukubunjwa kwesikhunta, ukugqwala kukagesi, ukuzinamathisela, ukuphrinta isikrini, ukumakwa kwe-pneumatic, njll. Kusukela ekuqaleni, ubuchwepheshe bokumaka nge-laser buye bathuthuka ngokushesha ngezimpawu zabo ezicacile, ezinhle nezingenakucimeka.
Izingxenye zezimoto eziningi kanye nezingxenye zenziwe ngezinto ezifana nalezi: insimbi, izinsimbi ezilula, namapulasitiki futhi zimakwe ukuze zilandeleke futhi zilawule ikhwalithi.Lezi zimpawu zihlala isikhathi eside futhi zihlala impilo yonke yemoto noma ingxenye yengxenye, ngisho noma zihlangene nokushisa okuphezulu noketshezi olufana nowoyela negesi.
Izinzuzo zokumaka nge-laser ezingxenyeni ezizenzakalelayo yilezi: kuyashesha, kuyahleleka, okungathintwa muntu, futhi kuhlala isikhathi eside.
Uhlelo lombono oludidiyelwe luqinisekisa ukuma okunembayo, ukuhlonza okunembile kanye nokusebenza kahle kwezomnotho okuphezulu.Ngalokhu singakwazi ukulandelela umenzi, nesikhathi kanye nendawo yokukhiqiza ingxenye.Lokhu kwenza kube lula ukuphatha noma yikuphi ukwehluleka kwengxenye, ngaleyo ndlela kuncishiswe ubungozi bamaphutha.
Ukumaka nge-laser kusetshenziswa kabanzi ekwakhiweni kwezimoto.Isibonelo, izingxenye zemoto, izinjini, iphepha lelebula (amalebula aguquguqukayo), amakhodi e-laser bar, amakhodi anezinhlangothi ezimbili, njll. kuvame ukusetshenziselwa ukulandeleka kwezingxenye zezimoto.Futhi ikhodi ye-QR inezinzuzo zomthamo omkhulu wolwazi kanye nokubekezelela amaphutha okuqinile.
Kubonakala sengathi umshini wokumaka we-laser unganikeza izixazululo ezichwephesha kakhulu endaweni yokumaka ye-laser kuyo yonke imboni yezimoto, kusukela emzimbeni wemoto, ifreyimu yemoto, ihabhu nethayi, izingxenye ezihlukahlukene ze-hardware, ukulawula okuphakathi kwesihlalo, isondo lokuqondisa kanye iphaneli yezinsimbi, ingilazi nokunye.
Ngokubheka incazelo engenhla, umshini wethu wokumaka we-laser onconyiwe kanjena:
Umshini wokushisela we-laser we-Automobile
I-laser welding iyindlela yokushisela esetshenziselwa ukuhlanganisa izingcezu eziningi zensimbi kusetshenziswa i-laser beam.Uhlelo lwe-laser welding luhlinzeka ngomthombo wokushisa ogxilile, ovumela ukushisela okuncane, okujulile kanye namazinga aphezulu okushisela.Le nqubo isetshenziswa kaningi ezinhlelweni zokushisela zevolumu ephezulu, njengasembonini yezimoto.
I-laser welding isheshisa inqubo yokushintsha izingxenye ezifojiwe ngezingxenye ezinesitembu.I-laser welding isetshenziselwa ukufaka esikhundleni sokushisela kwamabala ahlukene ngokushisela kwe-laser okuqhubekayo, okunganciphisa ububanzi bokugqagqana nezinye izingxenye eziqinisayo, futhi kungacindezela ivolumu yesakhiwo somzimba ngokwaso.Ngenxa yalokho, isisindo somzimba wemoto singancishiswa ngo-56kg.Ukusetshenziswa kwe-laser welding kufinyelele ekunciphiseni isisindo kanye nokunciphisa ukungcola, okuhlangabezana nezidingo zokuvikelwa kwemvelo enkathini yanamuhla.
I-laser welding isetshenziswa ekuthungeni amapuleti okujiya angalingani, futhi izinzuzo zibaluleke kakhulu.Lobu buchwepheshe buguqula inqubo yokukhiqiza yendabuko-okokuqala ukunyathela kube izingxenye, bese kuba khona ukushisela kube into ephelele: okokuqala ngokushisela izingxenye ezimbalwa ezinobukhulu obuhlukahlukene zibe zizonke, bese ugxiviza futhi ukwakheka, ukunciphisa inani lezingxenye nokusebenzisa izinto zokwakha ezengeziwe.Kunengqondo, ukwakheka kanye nomsebenzi kuthuthukiswa kakhulu.
Izindlela zokushisela i-laser zivame ukusetshenziselwa ukushisela izingxenye ezihlukene zomzimba.Okulandelayo uhlu lwezindlela ezimbalwa zokushisela i-laser ezivame ukusetshenziswa embonini yezimoto.
(1) I-laser brazing
I-Laser brazing isetshenziswa kakhulu ekuxhumekeni kwekhava ephezulu kanye nodonga oluhlangothini, isivalo se-trunk, njll. I-Volkswagen, i-Audi, i-Peugeot, i-Ford, i-Fiat, i-Cadillac, njll bonke basebenzisa le ndlela yokushisela.
(2) Ukushisela i-laser self-fusion
I-laser self-fusion welding ingeye-deep penetration welding, esetshenziselwa ikakhulukazi uphahla kanye namapaneli aseceleni, iminyango yemoto, njll. Njengamanje, izimoto eziningi zohlobo lweVolkswagen, Ford, GM, Volvo nabanye abakhiqizi basebenzisa i-laser self-fusion welding.
(3) Ukushisela okukude kwe-laser
Ukushisela okukude nge-laser kusebenzisa irobhothi + galvanometer, ukuma kwe-remote beam + ukushisela, futhi inzuzo yakho isekufinyezeni kakhulu isikhathi sokuma nokusebenza kahle okuphezulu uma kuqhathaniswa nokucutshungulwa kwe-laser evamile.
I-laser welding ingasetshenziswa futhi ku-cigar lighter, okokuphakamisa ama-valve, ama-cylinder gaskets, ama-injection kaphethiloli, ama-spark plugs, amagiya, ama-side shafts, ama-drive shafts, ama-radiator, ama-clutch, amapayipi e-injini akhipha amandla, ama-axle e-supercharger, kanye nokulungiswa kwe-airbag liner kanye ne-splicing yemoto eyonakele. izingxenye.
Ukushisela nge-laser kunezinzuzo nezinzuzo eziningi kunezindlela zokushisela zendabuko futhi kunganciphisa kakhulu izindleko ngenkathi kuthuthukisa ukusebenza kahle kokukhiqiza kanye nekhwalithi.
I-laser welding inezici ezilandelayo:
①Ibanga lokushisa elincane (ligxilile).
②Indawo yesenzo nendawo zilawuleka ngokunembile.
③Indawo ethinteke ukushisa incane.
④I-deformation yokushisela incane, futhi akukho ukulungiswa kwe-post-welding okudingekayo.
⑤ Ukucutshungulwa okungeyena othintana naye, asikho isidingo sokucindezela i-workpiece kanye nokwelashwa kwendawo.
⑥Ingabona ukushiselwa kwezinto ezingafani.
⑦ Ijubane lokushisela liyashesha.
⑧Alikho ithonya elishisayo, akukho msindo futhi akukho ukungcola emhlabeni ongaphandle.
Imishini enconyiwe elungele i-welding auto imi kanje:
